Commit Graph
17 Commits
Author SHA1 Message Date
andreas 4aae62372e deument last change 2026-07-12 12:22:45 -04:00
Andreas WredeandClaude Fable 5 a36b64c7c4 lan: repurpose onboard eth0 as an internal LAN port on br0
With wifi + Starlink + cellular as uplinks, the onboard GbE earns its keep
as a wired LAN port instead of the metric-150 ethernet WAN: eth0 leaves
netplan/NM (added to van-ap-unmanaged.conf) and joins br0 via networkd
(23-van-lan-eth0.network), so wired clients get 10.42.0.x DHCP/DNS and NAT
exactly like Wi-Fi clients. The eth WAN is gone from van-failover's config.

Cutover notes: delete the old netplan-eth0 / stray eth0 NM profiles, then
nmcli general reload + networkctl reload/reconfigure eth0. NEVER cable this
port (or the USB LAN dongle) back into an upstream LAN — dnsmasq on br0
would serve rogue DHCP there; STP stays off, so don't cable both wired LAN
ports to the same switch either.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-12 07:44:44 -04:00
Andreas WredeandClaude Fable 5 751facd511 starlink: dish route + status card on the Van Router page
The Starlink RTL8153 gets a declarative NM profile in 50-van-wan.yaml
(replaces the auto 'Wired connection 1') with a 192.168.100.1/32 link route,
so the dish's management address stays reachable from the router and — via
the existing !br0 masquerade — from the van LAN, regardless of which WAN
holds the default route.

New Cockpit "Starlink" card queries the dish's gRPC API (:9200, get_status
via grpcurl — not packaged in apt, deploy.sh warns when missing) inside the
existing single batched spawn: online/obstructed/outage pill, alerts,
uptime, sw version, PoP latency, down/up throughput, obstruction %.
Sentinels distinguish adapter-absent / no-grpcurl / dish-unreachable.

Gotcha captured while cutting over: a WAN profile without ipv4.route-metric
makes NM re-assert its DHCP default (metric ~101) against van-failover's
enforce_route pruning every cycle; the profile metric must match (failover's
set_profile_metric does this on health transitions).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-12 07:06:43 -04:00
Andreas WredeandClaude Fable 5 3add42a0cb ha: replace the HAOS VM with a native Podman Quadlet container
The fixed 2 GiB ha_van allocation starved the 4 GB Pi. HA Container now
runs on the host network (http://10.42.0.1:8123): ha/homeassistant.container
installs to /etc/containers/systemd/, config in /srv/homeassistant, host
D-Bus mounted for onboard Bluetooth (needs apparmor=unconfined — Ubuntu's
dbus-daemon mediates per AppArmor label and denies AddMatch to BlueZ —
plus NET_ADMIN/NET_RAW for habluetooth adapter recovery).

Drop the VM-era plumbing: the 10.42.0.50 dhcp-host pin becomes a
host-record for 10.42.0.1, and the legacy-URL DNAT + hairpin masquerade
go away entirely. ha_van.xml retired to git history.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-07 15:46:30 -04:00
Andreas WredeandClaude Fable 5 7a92548114 cockpit: fix bridge EMFILE — batch status reads into one spawn, raise fd limit
The Python cockpit-bridge frees spawn-pipe fds only at GC time; the Van
Router page's ~12 cockpit.spawn calls every 5s saw-toothed the bridge to
its 1024-fd soft limit, so the polkit admin-escalation spawn failed with
"Too many files open" whenever it landed near a peak.

Two-sided fix:
- vanrouter.js gathers all read-only status in ONE `sh -c` spawn per
  refresh, sections delimited by @@vr:<name>@@ marker lines (~12x less
  pipe churn). Mutating actions unchanged.
- cockpit-session@.service drop-in raises LimitNOFILE to 65535
  (hard limit is 524288), installed by deploy.sh.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-06 18:32:24 -04:00
Andreas WredeandClaude Fable 5 7066207333 deploy: tolerate absent AP radios (hub not yet plugged in)
Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-06 17:06:13 -04:00
Andreas WredeandClaude Fable 5 9bf142074a port to Pi 4 'wan': onboard eth0+wlan0 as NM WANs, AP stack verbatim
The USB hub (5GHz + 2.4GHz AP dongles, Starlink + LAN RTL8153s) moves over
from wayback; MAC-derived wlx*/enx* names travel with it, so hostapd/
networkd/cockpit configs are unchanged. Pi diffs only: failover WAN list
(wlan0 wifi 100, eth0 150, starlink USB 200, Koodo 300), cpu_thermal
sensor, bcm2835 watchdog 10s, no HA DNAT/lease, and deploy.sh drops
battery/lid/heartbeat/ZT-dns. Netplan reference in ap/50-van-wan.yaml.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-06 16:59:34 -04:00
Andreas WredeandClaude Fable 5 e652b0f7bd ap: parallel 2.4GHz AP (hostapd-2g) on the Linksys WUSB6300v2 dongle
Second radio (wlxd8ec5e2faa8c, RTL8822BU/rtw88), same VanLink SSID+PSK,
ch6 HT20, bridged into br0 next to the 5GHz AP. Runs as its own hostapd
instance + own watchdog so a USB wedge on one radio never darkens the
other; van-ap-watchdog now takes conf path + unit name as args (defaults
unchanged). rtw88.conf disables deep power-save (rtw89 gotcha analog)
and the driver's USB2->3 self-upgrade (USB3 noise in the 2.4GHz band —
note: dongle currently sits in a USB3 port, so it still enumerates
SuperSpeed; move to a USB2 port if 2.4GHz range disappoints).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-06 10:03:16 -04:00
Andreas WredeandClaude Opus 4.8 877fa14d0c ap: keep AP beaconing across USB re-enumeration
Starlink's USB ethernet shares a hub with the rtw89 Wi-Fi adapter; when Starlink
flaps, the hub re-enumerates and tears the radio down, so hostapd loses its
interface and exits. Two stock defaults left the AP dark: Restart=on-failure
misses clean exits, and the 5-in-10s start limit makes systemd give up during a
re-enumeration storm.

- hostapd-restart.conf drop-in: Restart=always, RestartSec=5, StartLimitIntervalSec=0
  so hostapd retries forever until the interface returns (verified: SIGKILL -> back
  to state=ENABLED in ~7s).
- van-ap-watchdog daemon: backstop for the case systemd can't see (hostapd running
  but radio wedged). Polls hostapd_cli status; restarts hostapd if the iface is
  present but not ENABLED, waits it out if the iface is mid-re-enumeration.
- hostapd.conf: add ctrl_interface so the watchdog can read the real AP state.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-07-01 14:36:14 -04:00
Andreas WredeandClaude Opus 4.8 830ef52641 ap: bridge wired LAN port (enx00e04c331140) into br0 with the AP
Add a wired LAN port on the same 10.42.0.0/24 segment as VanLink WiFi by
bridging both into br0. The gateway IP, dnsmasq, and NAT move off the wlan name
onto br0; hostapd (not networkd) enslaves the wlan via bridge=br0, since a
station-mode wlan can't be bridged until it's in AP mode. NM leaves the wired
port unmanaged so networkd owns it. Failover/Starlink (enxd8ec5eeb3512)
untouched.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-30 13:46:03 -04:00
Andreas WredeandClaude Opus 4.8 8fcc959551 robustness: hardware watchdog + hbc heartbeat client
Two TODO Tier-1 items:

- Hardware watchdog: power/10-vanlink-watchdog.conf drop-in sets
  RuntimeWatchdogSec=20s + RebootWatchdogSec=5min; deploy.sh applies it via
  daemon-reexec. PID1 pets intel_oc_wdt; a >20s systemd hang hard-resets the box.

- Heartbeat / dead-man's switch: vendored hbc.yaml + hbc.service report to
  hbd.wrede.pvt (UDP 50003) every 15s as user andreas, shipping cpu/mem/disk/
  network/zfs metrics. The hbc binary is installed once via the heartbeat
  project's installer (README §4); deploy.sh starts the service when present.

Auto-power-on-when-mains-returns: documented as a BIOS-only option (not
OS-controllable on this ZenBook) in README §3 + TODO, per decision.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-28 22:20:09 -04:00
Andreas WredeandClaude Opus 4.8 b75b5b16c7 battery: van-battery daemon (low-charge Pushover alerts + safe shutdown)
While on battery (AC0/online=0), sends escalating Pushover alerts at 25/20/15%
and at 10% sends a final alert then `systemctl poweroff` (after shutdown_grace
so the alert flushes first). Edge-triggered per discharge episode; re-arms when
mains returns; plug-out already-low collapses to a single alert (no burst).

Pushover token+user live only in /etc/van-battery/pushover.json (0600), seeded
from pushover.json.example on first deploy and never committed. Missing/
placeholder creds disable sending but NOT the shutdown — running flat must
always power down safely. Publishes /run/van-battery/state.json. Stdlib only.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-28 21:48:24 -04:00
Andreas WredeandClaude Opus 4.8 ef6c1ce182 thermal: van-thermal daemon (CPU+NVMe monitor, alert, log)
Single sysfs sample loop drives three jobs off one daemon (modeled on
van-failover):

- live state at /run/van-thermal/state.json; new Cockpit "Temperatures"
  card reads it in the existing 5s loop (no per-refresh `sensors` shell-out)
- journal alerts on ok<->warn<->crit crossings, with clear_margin hysteresis
- throttled, self-rotating CSV history at /var/log/van-thermal.csv

Sensors resolved by hwmon name+label (coretemp/Package id 0, nvme/Composite),
never by hwmonN index (not stable across boots). Defaults: CPU warn 80 /
crit 95, NVMe warn 65 / crit 70. deploy.sh installs + enables the service.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-28 21:32:13 -04:00
Andreas WredeandClaude Opus 4.8 35466f0141 power: keep wayback awake lid-closed (never-sleep)
wayback runs as an always-on router living lid-closed in the van, but
stock logind HandleLidSwitch=suspend would sleep it on lid close (even
on AC). Add a logind drop-in that ignores the lid in all states and
mask every sleep target so idle/GUI/stray `systemctl suspend` can't
suspend it either.

- power/10-vanlink-nolid.conf -> /etc/systemd/logind.conf.d/
- deploy.sh: install drop-in, mask sleep/suspend/hibernate/hybrid-sleep,
  restart systemd-logind
- README: power/ layout row, never-sleep operation notes + reversal recipe

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-28 21:16:59 -04:00
Andreas WredeandClaude Opus 4.8 387375de1e failover/boot: mask networkd-wait-online instead of RequiredForOnline=no
The previous fix (RequiredForOnline=no on the ZT link) could not work and the
~2min boot stall returned. systemd-networkd-wait-online (systemd 255) only
declares the network online when at least one managed, online-eligible link
goes routable. networkd here manages only the AP (wlxc…, local-only) and the ZT
overlay — and with the ZT link also marked RequiredForOnline=no (on top of the
AP link that already was), wait-online had zero candidate links and could never
satisfy "online", burning its full 120s timeout every boot. Journal confirmed:
"Timeout occurred while waiting for network connectivity" at exactly +120s,
gating network-online.target → zerotier-one (the recovery path).

Mask systemd-networkd-wait-online entirely — neither networkd link is a real
uplink, and real uplink readiness is already covered by NetworkManager-wait-online.
Wire the mask into deploy.sh, delete the now-dead RequiredForOnline=no drop-in,
and correct README §3/§5.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-28 20:57:21 -04:00
Andreas WredeandClaude Opus 4.8 118f2f2f5e failover/boot: stop ZeroTier link from deadlocking network-online.target
systemd-networkd-wait-online waits for every managed networkd link to go
routable. The ZT link ztuga7c2kh only appears once zerotier-one starts, but
zerotier-one is ordered After=network-online.target — so wait-online blocked
on the not-yet-existing link until its 120s timeout, adding ~2min to every
boot and delaying ZeroTier (the recovery path).

Add a RequiredForOnline=no drop-in so the overlay link is excluded from the
gate; real uplink readiness is already covered by NetworkManager-wait-online
(networkd owns only the AP + ZT links here, neither a true uplink). Wire it
into deploy.sh and document the loop in README §3/§5.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-06-28 20:44:26 -04:00
Andreas Wrede cc25dee7e2 initial commit 2026-06-28 15:09:28 -04:00