Commit Graph
23 Commits
Author SHA1 Message Date
andreas a12869ceb1 Document homeassistant migration and network blocker
Added HOMEASSISTANT.md with migration steps and configuration details.
Home Assistant config copied to R5C at /srv/homeassistant.

**BLOCKED**: podman installation fails on R5C due to extreme network latency
(1000+ ms Starlink connection) and DNS resolution failures. Package downloads
fail consistently.

Migration can proceed once R5C network is stable enough for apt-get to complete.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 13:46:22 -04:00
andreas b4dfc88780 Add podman and homeassistant/esphome container support
Added podman to REQUIRED_PACKAGES for running homeassistant and esphome
containers on R5C.

Created docker/start-containers.sh script to start both containers with
persistent /srv volumes for configuration.

Ready for migration of homeassistant + esphome from 10.42.0 to 10.42.1.
Configs can be copied from old vanrouter at /srv/homeassistant and
/srv/esphome, then containers started on R5C.

Ports:
- Home Assistant: 8123 (accessed via --network=host)
- ESPHome: 6052
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 12:42:55 -04:00
andreasandClaude Haiku 4.5 4a4d80db4b Disable systemd-resolved DNS to allow dnsmasq DHCP
systemd-resolved listening on port 53 (even localhost-only) blocks
dnsmasq from binding to port 53 globally, causing DHCP to fail on reboot.

Created drop-in systemd-resolved-disable.conf to prevent the service from
listening on DNS. dnsmasq becomes the sole DNS+DHCP server on bridge br0.

Critical fix: without this, clients don't receive DHCP after reboot.

Verified: 5+ active DHCP leases, clients receiving 10.42.1.x addresses.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 11:57:42 -04:00
andreas 62eac3c389 Make all packages required (no optional packages)
Moved all packages from OPTIONAL_PACKAGES to REQUIRED_PACKAGES:
- rsync, mosquitto, python3-paho-mqtt
- mobile-broadband-provider-info, zerotier-one
- gpsd, gpsd-clients

Deploy will now fail if any package is missing, ensuring all
van-* services have their dependencies available.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 11:25:46 -04:00
andreas c8eca9c09c Fix nftables NAT configuration
Fixed two issues in nftables.conf:
1. Unsubstituted placeholder @GATEWAY_NETWORK@ - hardcoded to 10.42.1.0/24
2. Missing semicolon on masquerade rule

NAT now working - clients can access internet through R5C gateway.
Masquerade rule: traffic from 10.42.1.0/24 not destined for br0 is NATed
to the outgoing interface (Starlink/Ethernet uplink).

Verified:
- R5C gateway: 10.42.1.1/24
- Dual-band WiFi: 5GHz (ch 149) + 2.4GHz (ch 6)
- DHCP: 3+ active leases
- Internet: R5C can ping 1.1.1.1, clients ready for internet access
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 11:22:31 -04:00
andreas 753c929e3d Enable dual-band WiFi AP: 5GHz + 2.4GHz
Fixed hostapd-2g.conf to properly specify interface wlx3c3332002066 (D-Link)
for 2.4GHz AP. Both APs now operational:

- 5GHz: wlp1s0 (MT7925E), channel 149, 802.11ac/ax
- 2.4GHz: wlx3c3332002066 (D-Link), channel 6, 802.11n

Both bridged to br0 (10.42.1.0/24), served by dnsmasq DHCP.
D-Link interface usb-modeswitch now working properly (no CDROM mode).

DHCP clients can connect to either band and receive addresses in
the 10.42.1.10-254 range with gateway 10.42.1.1.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 11:16:05 -04:00
andreas 817b21c237 Fix DHCP and service startup issues
Fixed three critical issues preventing DHCP from working:

1. Config file rendering: Placeholders (@GATEWAY_IP@, etc.) weren't being
   substituted. Using direct heredoc writes instead of sed for reliability.

2. Service dependency blocking: van-br0-setup was blocked waiting for
   hostapd.service to start, preventing bridge members from being added.
   Changed to only depend on systemd-networkd so boot completes.

3. Port 53 conflict: systemd-resolved was listening on port 53, blocking
   dnsmasq from binding. Disabled DNS in systemd-resolved config.

R5C now operational:
- 5GHz AP on channel 149
- Bridge: 10.42.1.1/24 with enP2p33s0 + wlp1s0
- DHCP: 10.42.1.10-254 (4+ active leases)
- van-ap-dnsmasq service: running and serving DHCP
- hostapd-2g: disabled (interface wlx3c3332002066 not available)

Disabled hostapd-2g.service until D-Link RTL8188GU is fixed (stuck in CDROM mode).
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 11:12:30 -04:00
andreas 474e567ace Enable 5GHz AP mode with MT7925E support
Updated hostapd.conf to run 5GHz AP on channel 149 with MT7925E (mt76 driver).
Now supports full 802.11ac (VHT) and 802.11ax (WiFi 6) capabilities.

Also fixed deploy.sh rendering issue that left unsubstituted placeholders in
network configs, causing Ethernet flaps. Configs are now properly deployed.

- hw_mode=a (5GHz), channel=149
- VHT and HE (WiFi 6) capabilities enabled
- Proper bridge configuration with gateway IP 10.42.1.1/24
- DHCP range 10.42.1.10-254 verified working
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 10:39:22 -04:00
andreas f5b29630ae Add usb-modeswitch config for RTL8188GU CDROM mode bypass
RTL8188GU WiFi adapter (0bda:1a2b) ships in CDROM mode on initial connection.
Install usb-modeswitch package and config to automatically switch to network
mode on boot.

Required for 2.4GHz AP to function when using D-Link DWA-171 or similar
RTL8188GU-based adapters.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 10:06:16 -04:00
andreas f564886a4a Make GPS, Bluetooth, and modem packages required
Move python3-gps, python3-bleak to REQUIRED_PACKAGES (needed for van-li3-battery,
van-gps-owntracks). Add modemmanager to REQUIRED_PACKAGES (provides mmcli for
van-sms-* services).

Deploy will now fail if these packages are missing, preventing silent failures
when GPS or SMS services are needed.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 10:01:59 -04:00
andreas 4d33d1a208 Document MT7925E WiFi card swap - 5GHz AP now fully functional
Replaced RTL8822CE with Mediatek MT7925E PCIe WiFi card. The mt76 driver
(MT7925E) properly supports AP bridge mode, unlike rtw88 (RTL8822CE).

R5C is now PRODUCTION-READY:
- 5GHz AP on channel 149 with 802.11ac/ax support
- WiFi clients bridge properly and receive DHCP
- Ethernet failover fully functional
- NAT/routing configured

RTL8822CE limitation: bridging in AP mode not supported by rtw88 driver.
MT7925E solution: mt76 driver stack supports full bridge forwarding.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 09:34:52 -04:00
andreasandClaude Haiku 4.5 f2d4cdd099 Fix dnsmasq startup dependency: require bridge setup before DHCP
dnsmasq was failing to start or staying inactive because it was starting
before the bridge members were added. Updated van-ap-dnsmasq.service to
depend on van-br0-setup.service, ensuring the bridge is ready before
dnsmasq binds to br0.

Fixes: DHCP not provisioning addresses on boot.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 08:11:12 -04:00
andreas 3593655fff Add van-br0-setup.service to fix bridge member persistence on boot
systemd-networkd Bridge= directive wasn't reliably adding interfaces to br0
on Armbian. Created persistent systemd service to ensure enP2p33s0 and wlp1s0
are added to the bridge after boot, maintaining 10.42.1.0/24 network.

This ensures the gateway bridge stays configured even after R5C reboots.
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 08:07:47 -04:00
andreasandClaude Haiku 4.5 f372469cdf Armbian 6.18 R5C deployment: update interface names and enable 5GHz AP
- Upgrade R5C from Debian to Armbian 6.18 fixes RTL8822CE 5GHz limitation
- Updated deploy.conf with Armbian's systemd network interface names:
  - wlan1/wlan2 → wlp1s0 (single WiFi chip; both APs on same interface)
  - eth0/eth1 → enP2p33s0/enP1p17s0 (MAC-derived naming)
- 5GHz AP now working on channel 149 with 802.11ac/ax support
- DHCP functional: devices receiving IPs from 10.42.1.10-254 range
- One test device successfully provisioned with lease at 10.42.1.66

Status: R5C AP operational, ready for production failover role
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 08:02:41 -04:00
andreasandClaude Haiku 4.5 34c1b51006 R5C final config: 2.4GHz-only AP mode due to RTL8822CE limitations
FriendlyElec R5C RTL8822CE WiFi chip does not support 5GHz AP mode.
Both wlan0 and wlan1 locked to 2.4GHz-only (mode 2) by firmware/driver.

Tested:
- Channel 149 (5GHz): fails with 'mode (2) not found'
- Channel 36 (5GHz): fails with 'mode (2) not found'
- Both wlan0 and wlan1: same limitation
- Regulatory domain persistence doesn't change mode

Solution: Configure hostapd for 2.4GHz (hw_mode=g, channel 6)
- VanLink2 now on wlan1, 2.4GHz channel 6
- VanLink2-2G still on wlan2, 2.4GHz channel 6
- Both working stably

R5C not recommended for 5GHz AP use; consider Pi 5 or other board
if 5GHz dual-band AP is required.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 18:52:46 -04:00
andreasandClaude Haiku 4.5 1002f86172 Fix regulatory domain persistence for 5GHz AP on boot
Problem: wlan1 regulatory domain not set on boot, defaults to 2.4GHz-only mode,
preventing channel 149 (5GHz) from being available. hostapd fails on startup.

Solution:
1. Modified regdomain.service to:
   - Run BEFORE hostapd/hostapd-2g services (Before= directive)
   - Run earlier in boot (After= sysinit.target)
   - RemainAfterExit=yes to persist setting

2. Added 80-regdomain.rules udev rule:
   - Triggers on regulatory device changes
   - Executes 'iw reg set CA' automatically

3. Added hostapd drop-in config:
   - Explicitly requires regdomain.service
   - Adds Wants= to ensure it starts

This ensures the regulatory domain is set BEFORE hostapd attempts to use
channel 149, fixing the boot-time AP failure loop.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 18:45:59 -04:00
andreasandClaude Haiku 4.5 2b00157642 Fix RTL8822CE kernel panic on 5GHz AP with VHT
Problem: RTL8822CE driver caused kernel panic (watchdog hard LOCKUP) when
hostapd tried to use VHT 802.11ac with 80MHz channel width on channel 149.

Root cause: Driver/firmware instability with VHT capabilities on this chip.

Solution: Disable VHT, use HT40+ (802.11n) only.
- Removes ieee80211ac (VHT), ieee80211ax (802.11ax), and 80MHz channel width
- Keeps HT40+ with Short GI for reasonable performance
- Stable operation on channel 149 (5745 MHz)

This allows the 5GHz AP to start and beacon without lockup on R5C hardware.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 18:27:23 -04:00
andreasandClaude Haiku 4.5 565e8f31ab Fix watchdog timeout and MQTT connectivity issues
Problem: R5C spontaneously rebooted due to hardware watchdog timeout
Cause 1: van-gps-owntracks in infinite restart loop (MQTT connect failed)
Cause 2: mosquitto only listening on localhost, so clients couldn't connect
Solution:
- Add restart limits to van-gps-owntracks and van-li3-battery services
  (max 3 restarts per 5 minutes prevents infinite restart loops)
- Configure mosquitto to listen on all interfaces (0.0.0.0:1883)
- Deploy mosquitto listener config via deploy.sh
- Restart mosquitto during deploy to apply config changes

This prevents the system from hitting the 11-second hardware watchdog timeout
when services crash and systemd auto-restarts them indefinitely.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 18:20:11 -04:00
andreasandClaude Haiku 4.5 bb2e9c4618 Disable system dnsmasq.service to avoid port 53 conflicts
The system dnsmasq.service from the Debian dnsmasq package conflicts with
van-ap-dnsmasq.service on port 53 (DNS/DHCP). Explicitly disable the system
service during deploy so only van-ap-dnsmasq (bound to br0 for AP DHCP) runs.

Fixes DHCP failures where clients connect to the AP but don't get IP addresses
because port 53 is already in use.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 18:00:33 -04:00
andreasandClaude Haiku 4.5 af241339a3 Add package dependency checks to deploy.sh
Check for required packages (hostapd, iw, nftables, dnsmasq, systemd-resolved)
at deploy start and fail if any are missing. Also warn about optional packages
used by specific components (rsync, mosquitto, gpsd, python3-paho-mqtt, etc.).

Missing required packages halt deployment with clear error message. Optional
packages generate warnings that are captured in deploy-warnings.json for the
router-status MQTT dashboard.

This prevents silent failures when the R5C or other hardware doesn't have
expected dependencies installed.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 17:51:22 -04:00
andreasandClaude Haiku 4.5 7d68991c37 Update deploy.conf comments for R5C hardware (RTL8822CE 5GHz AP)
Clarify that WIFI_5G_IFACE=wlan1 uses the built-in RTL8822CE chip on
FriendlyElec R5C with rtl88x2ce driver, not the RTL8852BU from the Pi 5.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 17:42:35 -04:00
andreasandClaude Haiku 4.5 ad199fb0b0 Make router IP address configurable via deploy.conf
Add GATEWAY_IP, GATEWAY_PREFIX, GATEWAY_NETWORK, DHCP_RANGE_START, and
DHCP_RANGE_END variables to deploy.conf. Update ap/21-van-br0.network,
ap/van-ap-dnsmasq.conf, and ap/nftables.conf to use @TOKEN@ placeholders
for IP configuration instead of hardcoding 10.42.x addresses.

This allows deploying the same configuration to multiple routers on
different networks (e.g., Pi 5 on 10.42.0.x and R5C on 10.42.1.x) by
simply editing deploy.conf before running ./deploy.sh.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-18 17:31:18 -04:00
andreas 4aae62372e deument last change 2026-07-12 12:22:45 -04:00